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Custom Rod Building Process Before a project starts, I will take some time to speak
with you in detail about what you are looking for and how you will be using your custom rod. I will also take time to do some
research on the best blank and components to use for your project. Each rod is built with precision and attention to
detail and great care is taken to assure proper fit and finish. I typically spend about 10 to 20 hours building each rod.
Here are a few
details on what goes into the production of each rod. - I locate the straightest
axis of your rod blank. Most every rod blank has a slight curve. Guides are placed on the straightest axis of the
blank which can help contribute to more accurate casting.
- I
will work with you directly to select the material, shape and design of your rod handle. I then design the handle, glue it
up and turn it on a lathe. I use a variety of different finishes based on the particular situation. The end result is a very
high quality and extremely durable handle.
- A matching reel seat
is selected or designed to complete the structure of your handle. I will often custom turn a reel seat insert to provide
a direct match to your handle.
- Handles and reel seats are reamed
by hand and mounted snug to the rod blank. High density foam arbors are used, when appropriate, to
snug the real seat to the blank. This assures optimal fit and helps increase sensitivity of your rod.
- Guide spacing is determined by static testing for custom fly rods and through the new concept guide
system for custom spinning rods. Each guide foot is filed by hand before it is installed on the rod blank. This assures the
guide sits flush on the blank and helps the thread lay nicely over the guide. Rods are then test cast to help fine tune final
placement of each guide.
- Guides are wrapped and packed by hand with
nylon thread. They are then sealed with color preserver, and coated with two layers of epoxy for maximum durability. Guide
wraps typically include a foundation color and trim color which adds unique styling to your rod.
- Whenever possible, thread is wrapped around and behind each guide effectively "locking"
it into place.
- A hookkeeper can be added to your rod for safety and convenience.
- Decorative butt-wraps, feather inlays or decals can be added to
further customize your rod.
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